Frymaster 45 Manuel d'utilisateur

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Page 1 - Gas Fryers Models 35 & 45

Performance Pro SeriesService and Parts ManualGas Fryers Models 35 & 45Frymaster, a member of the Commercial Food Equipment Service Association, r

Page 2

1-51.3.3 Adjusting the Pilot Flame1. On non-CE valves, remove the cap covering the pilot adjustment screw. On all valves, use a at-tipped screwdrive

Page 3

1-68. Allow the burners to cycle on and off three more times and recheck the thermometer/pyrometer reading against the thermostat setting. Temperatur

Page 4 - CHAPTER 1: Service Procedures

1-71.3.6 Testing the Temperature Probe1. While it is still in the frypot, inspect the probe body for damage. Inspect the leads for f

Page 5 - CHAPTER 2: Parts List

1-81.4.2 Replacing the Operating Thermostat in Units with Thermostat Control Panels1. Disconnect the fryer from the electrical power supply. Turn off

Page 6 - CHAPTER 1: SERVICE PROCEDURES

1-91.4.4 Replacing the Temperature Probe1. Disconnect the fryer from the electrical supply.2. Drain the frypot.3. Remove the controller or computer

Page 7

1-106. Unscrew the high-limit thermostat from the fryer and remove it.7. Attach the appropriate terminals (instructions furnished in the repla

Page 8 - Remove this plug and

1-111.4.9 Replacing Burner Ceramic Targets1. Disconnect the fryer from the electrical power supply. Turn off the gas and disconnect the fryer.2. Dra

Page 9

1-124. Remove the high-limit thermostat wire from the gas valve pilot coil.5. Disconnect the pilot gas line tting from the gas valve.6. Disconnect

Page 10

1-135. If the fryer is not equipped with a thermostat control, remove the controller according to Steps 2-6 in Section 1.4.1.6. Disconnect the 12-pi

Page 11

1-1421. In units with multiple frypots, add a bead of silicon along the joint between the frypots to ensure a seal. Then, insert the top connecting st

Page 12

IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THE ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

Page 13

1-15The Gas and Electrical Power SuppliesThe main indicators that the gas or electrical power supply is the cause of ignition failure are as follows:

Page 14

1-16Misdirected or Weak Pilot FlameIf popping is consistent during all hours of operation, check position of the pilot above the burner orice and ver

Page 15

1-17Occasionally, a burner may appear to be operating correctly, but it shows a slow recovery rate (discussed on Page 1-18). The primary causes of thi

Page 16

1-18Sensitivity and RecoverySensitivity—or “stretch time”—is a programmable feature, patented by Frymaster, which increases or decreases the cook ti

Page 17

1-19Filtration MalfunctionThe majority of ltration malfunctions arise from operator error. One of the most common errors is placing the lter paper o

Page 18

1-20LeakageWhen a frypot appears to be leaking, suspect the areas where high-limit thermostats, temperature probes, and drain ttings attach to the fr

Page 19

1-21Binds and JamsNoisy, jerky, or erratic movement of the lifts is usually due to lack of lubrication of the rods and their bushings. Apply a light c

Page 20

1-22MH NN.O.Upper LimitMicroswitchN.C.Lower LimitMicroswitch6Computer/ControllerModular Basket Lift Simplified SchematicTo computer/controllervia inte

Page 21

1-231.5.2 Interpretation of Analog Controller LightsPower light ON, heat light cycling, trouble light OFF, and melt light ON:• If the fryer oil t

Page 22

1-241.7 Troubleshooting GuidesThe following are only guides. They are provided to assist the technician or service professional in the isolation of fa

Page 23

DANGERAdequate means must be provided to limit the movement of this appliance without depending upon the gas line connection. Single fryers equipped

Page 24

1-25Troubleshooting the 24 VAC Circuit: Standing Pilot (Computer Controller)Before troubleshooting, verify that the drain valve is fully closed, then

Page 25

1-261.7.4 Troubleshooting the Temperature ProbeFollow these guidelines to troubleshoot the temperature probe:1. While it is still in the frypot, insp

Page 26

1-271.8.1 Standing Pilot1.8 Wiring Diagrams

Page 27 - Manual (Push-Button)

1-281.8.2 Electronic Ignition

Page 28

1-291.8.3 Non-Computer Controlled Fryer

Page 29

1-301.8.4 Filter Box

Page 30

1-311.8.5 Modular Basket Lift 100/120V

Page 31

1-321.8.6 Modular Basket Lift 208/250V112 - - - - - 723456

Page 32 - 1.8 Wiring Diagrams

2-12.1 Accessories PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45 CHAPTER 2: PARTS LISTITEM PART # COMPONENT1 810-2793 Wireform Basket Hanger* 1

Page 33 - 1.8.2 Electronic Ignition

2-22.2 Basket Lift and Associated PartsNOTES:1. Assemblies 106-1807SP (100-120V) and 106-1810 (230/240/250V) do not include Items 1, 9, 17, 2

Page 34

PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45Table of ContentsCHAPTER 1: Service Procedures1.1 General ...

Page 35 - 1.8.4 Filter Box

2-3ITEM PART # COMPONENT1 910-4776 Enclosure, Stainless Steel* 900-4776 Enclosure, Cold-rolled Steel* 826-1991 Kit, Cold-rolled Steel Enclosure (with

Page 36

2-41781013233465291114151617181922212420122.3 Cabinetry2.3.1 FPP/FMP Model CabinetryFour station fryer shown.Front of fryer.Rear of fryer.

Page 37

2-5ITEM PART # COMPONENTCabinet Assemblies (see Section 2.3.3)106-3783Two Station Fryer, Stainless (106-4031, Cold Rolled Steel)106-4016Three Station

Page 38 - CHAPTER 2: PARTS LIST

2-62.3.2 PMJ (Non-lter) Model Cabinetry123654781011121314151617189Four station fryer shown.Front of fryer.Rear of fryer.ITEM PART # COMPONENT16 826-1

Page 39 - 100-120V Configuration

2-7ITEM PART # COMPONENTCabinet Assemblies106-4028Single Station Fryer, Stainless (106-4030, Cold Rolled Steel)106-4036Two Station Fryer, Stainless (1

Page 40

2-8ITEM PART # COMPONENTOther Components* 200-6908 Back, Lower Cabinet, Aluminized (three and ve station fryers)* 210-6897 Back, Lower Cabinet, Stain

Page 41

2-9ITEM PART # COMPONENT1Legs806-3811 Legs (pkg. of 4)806-5043 Leg, Individual2 826-1095 Anchor Strap KitCasters3 810-0357 Caster, 5” Swivel with Brak

Page 42

2-102.5 Component Boxes2.5.1 Component Boxes without Melt CycleFull-vat Component Box Assembly(106-4117, 106-4118, 106-4119, 106-4120)Dual-vat Compone

Page 43 - Rear of fryer

2-11ITEM PART # COMPONENTComplete Box Assemblies100-120V (Domestic)106-4117 Full-vat106-4121 Dual-vat120V (Domestic)106-4118 Full-vat106-4122 Dual-vat

Page 44 - * Not illustrated

2-122.5.2 Component Boxes with Melt CycleComponent Box with Mechanical Timer(106-4134)Full-vat Component Box Assembly(106-4125, 106-4126, 106-4127, 10

Page 45

PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45Table of ContentsCHAPTER 2: Parts List2.1 Accessories ...

Page 46

2-13ITEM PART # COMPONENTComplete Box Assemblies100-120V (Domestic)106-4125 Full-vat with Melt Cycle106-4129 Dual-vat with Melt Cycle120V (Domestic)10

Page 47 - 2.5 Component Boxes

2-142.5.3 Component Boxes with Standing PilotDual-vat Component Box Assembly(106-4111, 106-4112, 106-4113, 106-4114)132174181614101312789111556Full-va

Page 48

2-15ITEM PART # COMPONENTComplete Box Assemblies100-120V (Domestic)106-4084 Full-vat (Shield Assembly 106-4096)106-4111 Dual-vat (Shield Assembly 106-

Page 49

2-162.5.4 Component Boxes with Electronic Ignition5412171213112221191091816Australian/250V Full-vat Component Box Assembly(106-4066)614231237891013151

Page 50

2-17ITEM PART # COMPONENTComplete Box Assemblies106-4064Full-vat, 120V (Domestic; Shield Assembly 106-4075)106-4065Full-vat, 208-240V (Domestic; Shiel

Page 51

2-182.6 Control Panel Assemblies, Flue Caps, and Related Items3 212425452022212718262361116712178131891419101520323233342829303135

Page 52

2-19ITEM PART # COMPONENTControl Panel Assemblies1 106-4062 Single Station Fryer2 106-3902 Two Station Fryer3 106-3903 Three Station Fryer4 106-3904 F

Page 53 - (106-4064, 106-4065)

2-202.7 Controller Assemblies1234CFCFL123 4567890RSOLID STATEITEM PART # COMPONENT1Computer Magic III.5106-4162 Full-vat 106-4164 Full-vat (CE)106-416

Page 54

2-21WIRING ASSEMBLIES, HARNESSES, AND REMOTE CABLE ASSEMBLIESWiring Assemblies and Harnesses806-2079SP 100-120V Basket Lift Universal Motor (6-Pin fem

Page 55

2-222.8 Door AssemblyITEM PART # COMPONENT* 106-3965Door Assembly1 200-6814 Liner, Door2 824-1344 Panel, Door Outer3 210-9739 Handle4 823-4728 Hinge A

Page 56 - ITEM PART # COMPONENT

1-1PERFORMANCE PRO SERIES GAS FRYERS MODELS 35 & 45CHAPTER 1: SERVICE PROCEDURES1.1 GeneralPerformance Pro Series gas fryers (formerly Maste

Page 57

2-232.9 Drain System Components2.9.1 Drain Tube System1676175223344ITEM PART # COMPONENTDrain Tubes1 Tube, Left/Right End Short823-4625 Full-vat823-46

Page 58

2-242.9.2 Drain Valves; FPP/FMP ModelsPlastic Washer Compression Washers Full-vat Assembly106-3760Compression Washers Flat Washer Dual-vat, Right Asse

Page 59 - 2.8 Door Assembly

2-25ITEM PART # COMPONENTDrain Valve Assemblies106-3760 Full-vat106-3999 Dual-vat, Left106-4000 Dual-vat, RightDrain Valves1 810-1018 Full-vat, 1.25-i

Page 60

2-26ITEM PART # COMPONENT1 810-1569 Valve, 1.25-inch Non-lter Full-vat Drain2 806-7915SP Valve, 1-inch Non-lter Dual-vat Left Drain3 806-7916SP Valv

Page 61

2-272.10 Filter Boxes120V Assembly(106-3981)208-250V Assembly(106-3988)208-240V Assembly(106-3989)546789101411121354678910141112135467891014111213123

Page 62

2-28ITEM PART # COMPONENTComplete Box Assemblies106-3981120V (see also 806-6912)106-3988 208-250V106-3989 208-240VComponents1 200-6836 Filter Box2 200

Page 63 - Dual-Vat Left Dual-Vat Right

2-292.11 Filter Pan Assembly7265143891011141213ITEM PART # COMPONENT106-3796SPPan Assembly, Complete (Includes 823-4532)1 823-4532SP Filter Pan2 810-2

Page 64

2-302.12 FrypotsITEM PART # COMPONENTFrypot Assemblies (without Insulation)1 823-4599SP MJ 35, Full-vat, 439 Stainless Steel2 823-3884SP MJ 45, Full-v

Page 65

2-312.13 Frypot Cabinetry2.13.1 MJ45 Frypot CabinetryITEM PART # COMPONENT1 806-5778SP Flue Deector Box Assembly2 810-0424Deector, Rear Burner (inte

Page 66

2-32ITEM PART # COMPONENT1 106-4430SP Flue Assembly, MJ352 900-3267 Flue Deector Box Assembly3 806-4168SP Combustion Chamber, Front* 106-5898 Front B

Page 67

1-21.1.3 Controller OptionsPerformance Pro gas fryers may be equipped with thermostat controls, analog controllers, digital controllers, b

Page 68

2-332.14 Gas Valves and Burners2.14.1 MJ45 Gas Valves and BurnersGas Valve Conversion Kits:Non-CE Natural to Propane: 826-1143Non-CE Propane to Natura

Page 69 - 2.13.2 MJ35 Frypot Cabinetry

2-34ITEM PART # COMPONENT5Orices (for high altitude and special gasses contact Frymaster)826-1357 1.45 mm, Natural Gas (pkg. of 10)826-1387 .86 mm, P

Page 70 - 2.14 Gas Valves and Burners

2-35Gas Valve Conversion Kits:(with Honeywell Pilots)Non-CE Natural to Propane: 826-1964Non-CE Propane to Natural: 826-1965NOTE: Red dot indicates pro

Page 71

2-36ITEM PART # COMPONENT1 230-1178 Deector (Target) without Stiffener, Individual2 230-1180 Deector (Target) Rear, Individual807-1707 Ignitor, Natu

Page 72 - (with Honeywell Pilots)

2-372.15 Oil Return ComponentsFilter Suction ManifoldFilter Return Manifold106789111213591012134115V Pump/Motor Assembly shown.18122203272913Dual-Vat(

Page 73

2-38ITEM PART # COMPONENT1Handle Assemblies, Oil Return Valve106-4002SP FV Oil Return Assembly106-4003SP DV Oil Return Assembly2Pump and Motor826-1712

Page 74 - 2.15 Oil Return Components

2-392.16 Power ShowerITEM PART # COMPONENTPower Shower Assembly806-4542SP MJ35806-4503SP MJ45Components1 823-1522 Power Shower Body, MJ352 823-1485 Po

Page 75

2-40ITEM PART # COMPONENTOperating Thermostat Assembly, Fenwall 4”1 806-0183 With Two Blue Insulated Push-on Terminals, 24V (MJ35 & 45, Non-CE)2

Page 76 - 2.16 Power Shower

2-412.18 Wiring Harnesses, Pin Terminals, and Power CordsITEM PART # COMPONENTConnectors1 807-1068 2-pin Female2 807-0158 6-pin Female3 807-0156 9-pin

Page 77 - (Millivolt, CE)

2-422.19 Garland Range (S35) PartsITEM PART # COMPONENTCabinetry* 806-6741 Cabinet Assembly, H35* 900-2266 Cabinet, Back/Upper* 823-2282 Fluecap* 824-

Page 78

1-3After servicing is complete:5. Return the fryer to its original location, reconnect the unit to the gas supply, and open the gas supply valve. Be

Page 79

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106T

Page 80

1-4To access the pilot adjustment screw on non-CE valves, this cap must be removed.Pilot Adjustment ScrewHoneywell Valve(Non-CE Units)Honeywell Va

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