Frymaster PRO H50 Manuel d'utilisateur

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-

1-4 FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD 106-0386 TEST METER SETTING PINS RESULTS 12VAC Power to Controller 50VAC Scale 1 and 3 on J3 o

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

1-53. After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and plug in the electrical cords. 1.3 Clea

1-64. On non-CE fryers only, place the gas valve in the ON position. 5. Place the fryer power switch in the ON position. When the burner has lit

1-77. Place the fryer power switch (and the gas valve in non-CE fryers) in the OFF position. Remove the fitting from the pressure tap hole and rei

1-8 1.6.2 Replacing the Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil bel

1-9 b. If replacing the high-limit thermostat, use a pin pusher to disconnect the lead running to the connector and insert the corresponding lead f

1-101.6.5 Replacing an Ignitor Assembly DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconne

1-11 2. Remove the blower motor shield and separate the blower motor from the housing as shown in the illustration on the following page. Remove t

1-12 6. Light the fryer in accordance with the procedure described in Chapter 3, Section 3.2 of the Pro H55-Series Gas Fryer Installation and Opera

1-131.6.7 Replacing a Gas Valve DANGER Drain the frypot or remove the handle from the drain valve before proceeding further. 1. Disconnect the

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIR

1-14ALL OTHER VALVES 4. Carefully unscrew the valve from the manifold. NOTE: Some models may have the valve attached to the manifold by means of

1-158. Remove the washers and tubular spacers from the mounting studs, then pull the inner covers straight out toward you until clear of the mounti

1-163. Position a container beneath the oil return fitting at the front of the cabinet. Disconnect the flexible oil line from the fitting, allowin

1-17 DANGER DO NOT attempt to drain more than one full frypot or two split frypots into the SDU at one time. 3. Dismount the topcap by removing th

1-1819. Carefully lift the frypot from the fryer cabinet. 20. Remove the drain valve(s), temperature probe(s), high-limit thermostat(s), and ignito

1-199. Remove the rear lower combustion chamber retainers, back, and insulation (9). NOTE: Full-vat units have two-piece backs and four retainers

1-20Disassembling A Frypot(Full-vat Illustrated)SpacersSpacer1023456781119

1-21To re-assemble with new insulation and/or upper burner rails (use illustration on page 1-23): 13. Place the “L” shaped pieces of combustion cha

1-2225. Insert the upper front insulation (10) into its retainer (11), making sure that the holes in each piece are aligned with one another. Insta

1-23Re-assembling A Frypot(Full-vat Illustrated)6541278913101112131418201917161524232122

DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the F

1-241.7 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this manual every conceivable problem or trouble

1-25valve handle appears to be in the closed position, the microswitch is still open). If the valve is fully closed, refer to the troubleshooting g

1-26If the fryer’s gas and air supplies are okay, the problem is most likely with one of the electrical components. Examine the ignition module and

1-27If these causes are ruled out, the probable cause is a misadjusted gas valve regulator. Refer to Section 1.4, Checking the Burner Manifold Gas

1-28 COMMON COMPUTER COMPLAINTS Most problems concerning computers have to do with programming them. There are four common complaints: 1. Fryer

1-29SedimentParticleFLOWUp forreverseDown forforwardPUMP• Shortening that remained in the pan after previous filtering solidified in the suction tu

1-30MPump Relay CoilMicro-switchesPump Motor SwitchPump MotorSolenoids24 VACFootPrint Pro SchematicPump Heater TapeVerifying Solenoid Operation Prop

1-31100/120V Modular Basket Lift AssemblyP/N 1061807SP (TYPICAL)the frypot until the rod loses contact with the upper microswitch, cutting power to

1-321.7.8 Interpretation of Analog Controller Lights Power light on, heat light cycling, trouble light off, and melt light on: • If fryer oil te

1-33The following processes will assist you in troubleshooting the 24 VAC circuit and ruling it out as a probable cause: • 24 VAC is not present o

PRO H50/55-SERIES GAS FRYERS TABLE OF CONTENTS i CHAPTER 1: Service Procedures 1.1 Functional Description...

1-3424 VOLT CIRCUITWith Interface Board 106-0386 andOne 807-3366 (FV) Ignition ModuleNOTE: Some units maybe wired in this manner.IGNITIONMODULEV1SP

1-35LEFT VATIGNITIONMODULELED2 (PWR)PWRV2DHIGHLIMITSWITCHLED1 (GV)GASVALVEIGNITIONMODULEPWRV1DHIGHLIMITSWITCHGASVALVE24VTRANSFORMERLED 5 (GV)J1 PIN

1-361.8.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the gas valve, ensure that the unit is calling for heat. Al

1-37 1. If resistance is not 5 mega-Ohms or greater between each pin and chassis ground, the probe has failed and must be replaced. 2. If resista

1-381.9. Simplified Wiring Diagrams 1.9.1 Wiring Diagram for Full-Vat Dual-Spark Module AIR SWITCHONLY ON CE AND SOMEEXPORT UNITSLINE VOLTAGEK3H

1-39 1.9.2 Wiring Diagram for Full-Vat Single-Spark Module (Austrailia and Pacific Rim) K3HEAT & BLOWER RELAYAIROPTIONAL AIR SWITCHBLOWERHI LI

1-401.9.3 Wiring Diagram for Dual-Vat Single-Spark Module TD GNDALARM25V+RIGHT IGNITORVALVETEMP PROBEBLOWER24VOPTIONAL AIR SWITCH6J311484899R-HE

1-41 1.10 Principal Wiring Connections GROUNDLINE VOLTAGE L1GROUND, JUMPERED FROM PIN 2GROUND, JUMPERED TO PIN 11JUMPERED FROM PIN 4JUMPERED TO P

1-421.11 Wiring Diagrams

1-431.11.1 Pro H50/55-Series Fryer 8051315CRefer to "PRINCIPAL WIRING CONNECTIONS"on Page 1-41 for detail of connection pointsJ1, J2, J3,

PRO H50/55-SERIES GAS FRYERS TABLE OF CONTENTS ii 1.11.1 Pro H50/55-Series Fryer...

1-441.11.2.2 FAST-Ready Constant Pilot

1-451.11.2 Transformer/Filter Boxes 1.11.2.1 MPH150/155 Transformer/Filter Box EXTRACTED FROM 8051377B

1-461.11.2.2 FPPH 250/255/450/455 Transformer/Filter Box 8051340C

1-471.11.2.3 FPPH 350/355 Transformer/Filter Box

1-481.11.2.4 Transformer/Filter Box for use with FAST Controllers

1-491.11.3 Modular Basket Lift (100/120V) 12435612 - - - - - 78050518E

1-501.11.4 Modular Basket Lift (208/250V) 89101112 7BLACKGREENWHITEREDORANGEBLUEmF12.5NCNOMMFm12.5NONCNCNO1234NONC56REFERENCES TO LEFT & RIGHT

1-51 1.11.5 Wiring Diagrams – Oil Return/Disposal Oil Return/Wand Wiring (Japan) Oil Return/Disposal Wiring (Sonic)

2-1 PRO H50/55-SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 234910111213515146718 ITEM PART # COMPONENT 1 803-0271 Basket, Twin 2 803-0

2-2 2.2 Basket Lift Assemblies and Component Parts NOTES:1. Assemblies 106-1807SP (100-120V) and 106-1810SP (208-250V) do not include Items 8, 1

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2-3 ITEM PART # COMPONENT 1 200-2942 Mount, Modular Basket Lift 2 806-5964SP Motor Assembly, Modular Basket Lift 3 807-2133 Capacitor, 12.5 μFara

2-4 2.3 Cabinetry 2.3.1 Backs, Doors, Flue Caps, Sides, and Top Caps 1235789461012111314817181920212223151624

2-5 ITEM PART # COMPONENT1 Back, Single Upper 210-6581 Stainless Steel 200-6581 Cold Rolled Steel2 Back, Single Lower 210-6580 Stainless Stee

2-6 2.3.2 Filter Cabinet Bases, Casters, Framing, and Related Components NOTE: 2- and 3-station fryers have 4 casters; 4- and 5-station fryers have

2-7 ITEM PART # COMPONENT 1 Frame, Control Panel 106-3902SP Two-Station, Standard (use 106-5221SP mfd. After 3.15.06)(use 106-6082 for fallback

2-8 NOTE: 2- and 3-station fryers have 4 casters; 4- and 5-station fryers have 6. See Page 2-4 for upper hinges.The 5-station cabinet illustrated is

2-9 ITEM PART # COMPONENT 1 Frame, Control Panel 806-4732 Single-Station, Standard (use 106-5016 mfd. After 3.15.06) (use 106-6079 for fallback

2-10 2.4 Controllers SOLID STATE1 2 34 ITEM *Standard PART # *Euro-Look PART # COMPONENT 1 Computer Magic III.5 106-1151SP 106-3446 Dual-vat

2-11 2.5 Drain, Filtration, and Oil Return System Components 2.5.1 Filtration System Components

2-12 ITEM PART # COMPONENT 1 826-1981 Pan Assembly, FootPrint Pro Filter (includes 826-1980 and Items 2 and 3) 826-1980 Pan Assembly, Filter (i

1-1Inside the Ignition ModuleTDOut toGas ValveTo Alarm25 V + GNDHVIgnition Wire Flame SensorCoilPRO H50/55-SERIES GAS FRYERS CHAPTER 1: SERVICE PROCE

2-13 2.5.2 Drain Valves and Associated Components

2-14 ITEM PART # COMPONENT 1 810-1569 Valve Assembly, 1.25-inch Full-Vat Non-Filter Drain (includes handle) * 810-1427 Lock Pin Handle for 1.25-

2-15 2.5.3 Oil Return Line Components There are more than 160 oil return line combinations. The three examples shown are typical. These examples id

2-16 ITEM PART # COMPONENT 1 807-2484 Valve, 1/4-inch NPT Solenoid 2 810-0278 Valve, 1/2-inch NPT Ball 3 806-8762SP Valve Assembly, Microswitch

2-17 2.5.4 Oil Return Handle, Oil Disposal and Disposal Hose Components Left Handle and Linkage(Standard)12346579101156121314131516171819156423891011

2-18 ITEM PART # COMPONENT 1 807-2103 Microswitch, Lever Activated 2 826-1359 Screw, 4-40 X 3/4-inch Slotted Round Head 3 809-0237 Nut, 4-40 H

2-19 2.5.5 Oil Disposal Wand Assembly 123 ITEM PART # COMPONENT 806-7459 Assembly, Oil Disposal Wand 1 810-0603 Wand, FB Filter 2 810-1471

2-20 2.5.7 Rear Flush Oil Return Components21(All components except for Items 4 and 5 are the same for Right and Left Oil Return Valve Assemblies)Nut

2-21 ITEM PART # COMPONENT 1 Valve Assembly, Microswitch and Ball Valve 106-3452 Valve, Rear Flush Assembly, Left Side 106-3453 Valve, Rear

2-22 2.5.8 Power Shower Assemblies (Optional) 2134 ITEM PART # COMPONENT 806-4442SP Power Shower Assembly, Full-vat, Complete 806-4476SP Power S

1-2valve via a normally closed high-limit switch (and, in fryers with built-in filtration systems, a normally closed drain safety switch). Simultane

2-23 2.6 Electronics and Electrical Components (for Controllers, Page 2-10) 2.6.1 Component Boxes

2-24 ITEM PART # COMPONENT 1 810-1164 Block, One-Piece Screwless Terminal 2 200-5996 Box, One-Piece Component 3 807-1926 Bushing, .875-inch S

2-25 2.6.2 Transformer Boxes 141520 3018 22 2513 30212343017301127231410141520 3018 22 2513 3023433017301127231420 30ABC581596720 3013 3020 3020 303

2-26 ITEM PART # COMPONENT Box Assembly, Transformer A 106-1380SP 100-120V FMPH150/155, FMPH350/355, FMPH450/455 B 106-0627SP 100-120V FMPH25

2-27 2.6.3 High-Limit Thermostat and Temperature Probe 123 ITEM PART # COMPONENT 1 826-1177 High Limit Thermostat - 425°F/218°C 2 806-4206 Temperat

2-28 2.7 Food Warmer Components 123456 ITEM PART # COMPONENT 1 807-0742 Food Warmer Heat Lamp (for element only, use 807-0746) 2 210-5717 Bracket

2-29 2.8 Frypots and Associated Components 2.8.1 Full-Vat Frypot Components

2-30 ITEM PART # COMPONENT 1 106-1019SP Flue Assembly, Full-vat 2 200-0936 Back, Left Full-vat Combustion Chamber 3 200-0937 Back, Right Full-v

2-31 2.8.2 Dual-Vat Frypot Components

2-32 ITEM PART # COMPONENT 1 106-1018SP Flue Assembly, Dual-vat 2 200-0941 Back, Dual-vat Combustion Chamber 3 200-2229 Retainer, Dual-vat Upp

1-3CURRENT FLOW THROUGH INTERFACE BOARD106-0386 (PRO SERIES APPLICATION)123456789101112J3J2 PIN 1J212456789101112131415123456789101112J1LEFT-VATFULL

2-33 2.9 Gas Supply and Combustion System ComponentsPH250/255 Full Vat Gas Manifold (Typical)The example illustrated is typical of PRO Series Fryer G

2-34 ITEM PART # COMPONENT 1 Ignitor (includes gasket 816-0059, which may be ordered separately) 826-0981 Natural Gas (G20, G25) 826-0982 Pr

2-35 2.10 Gas Valves and Associated Components Non-CE Gas ValveAssembly(Typical)CE Gas Valve Assembly(Typical)512 34678910111213141513221618171920211

2-36 ITEM PART # COMPONENT 1 Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1123 Propane Gas (G30, G31) 2 810-1715 Valve, CE Gas (G

2-37 2.11 Wiring Assemblies and Harnesses Filter Associated Wiring123 ITEM PART # COMPONENT 1 810-1062 Cable, Filter Box Lower 9-Pin Plug to 807

2-38 Main Wiring HarnessesU.S. and Non-CE harness (shown) has two unterminated wires. Unterminated wires.CE harness has two unterminated wires plus

2-39 1 2 3 45 6 7 8 9Transformer Box Cable Assemblies

2-40 ITEM PART # COMPONENT 1 106-1011 Cable Assembly, Transformer Box Line (See NOTE 1) 2 106-1016 Cable Assembly, Transformer Box to Filter Pump (Se

2-41 2.12 Miscellaneous Connectors and Terminals 1 245367 9 108111312 ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0

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