Frymaster RESERIESMARINE E4 Manuel d'utilisateur

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Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
AUGUST 2006
www.frymaster.com Email: [email protected]
*8196202*
RE SERIES MARINE E
4
ELECTRIC FRYERS
Installation, Operation, Service and Parts Manual
Vue de la page 0
1 2 3 4 5 6 ... 77 78

Résumé du contenu

Page 1 - ELECTRIC FRYERS

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1

Page 2 - DANGER

2-2 DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to th

Page 3

2-3 DANGER All wiring connections for this appliance must be made in accordance with the wiring diagram(s) furnished with the appliance. Refer to th

Page 4 - TABLE OF CONTENTS

2-4 2.5 Dimensions and Weights Single Fryer (with filter): LWH (inches) 28.33 X 15.58 X 45.5 – 295 lbs. empty. 2-Fryer Battery: LWH (inches) 28.3

Page 5

3–1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 3: OPERATING INSTRUCTIONS 3.1 Equipment Setup and Shutdown Procedures Setup DANGER Never opera

Page 6

3–2 4. Ensure that the oil level is at the top OIL LEVEL line when the oil is at its cooking temperature. It may be necessary to add oil to bring th

Page 7 - CHAPTER 1: INTRODUCTION

3–3 The fryer has two built-in high-limit protection features. If the temperature in the frypot reaches 411°F (210°C), an alarm will sound. In the

Page 8 - Voltage:

3–4 The controller has three error display messages: , indicating a heating problem or drain valve problem. Turn the fryer off reset the drain hand

Page 9

3–5 melt-cycle mode and remains in this mode until the frypot temperature reaches 180°F (82°C) or the melt-cycle is cancelled by the operator. If you

Page 10 - WARNING

4-1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 4: FILTRATION INSTRUCTIONS 4.1 Introduction The FootPrint Pro filtration system allows the oil in o

Page 11

4-2 Inspect O-Rings ScreenFilter Paper 2. Inspect the filter pan connection fittingto ensure that both O-rings are in goodcondition. The O-rings a

Page 12 - 4 Places

NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIR

Page 13 - ELECTRIC FRYERS

4-3 4.3 Operation of the Filter DANGER Draining and filtering of oil must be accomplished with care to avoid the possibility of a serious burn cau

Page 14

4-4 5. The filter pump draws the oil through the filter medium and circulates it through the frypot during a 5-minute process called polishing. Poli

Page 15 - INTRODUCTION

4-5 4.4 Draining and Disposing of Waste Oil When your oil has reached the end of its usable life, drain the oil into an appropriate container for tr

Page 16 - CANCELING THE MELT-CYLE

5–1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 5: PREVENTIVE MAINTENANCE 5.1 Cleaning the Fryer DANGER The crumb tray in fryers equipped with a

Page 17 - . The display will

5–2 5.1.3 Clean the Frypot and Heating Elements – Weekly DANGER Never operate the appliance with an empty frypot. The frypot must be filled with w

Page 18

5-3 DANGER Remove all drops of water from the frypot before filling with oil or shortening. Failure to do so will cause spattering of hot liquid w

Page 19 - Filter Paper

5–4 • Verify that the frypot is in good condition and free of leaks and that the frypot insulation is in serviceable condition. • Verify that all

Page 20

6-1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 6: OPERATOR TROUBLESHOOTING 6.1 Introduction This section provides an easy reference guide to some

Page 21

6-2 6.2 Troubleshooting 6.2.1 Control and Heating Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit

Page 22

6-3 Problem Probable Causes Corrective Action Fryer repeatedly cycles on and off when first started. Fryer is in melt-cycle mode. This is normal. Th

Page 23

NOTICE This appliance is intended for professional use only and is to be operated by qualified personnel only. A Frymaster DEAN Factory Authorized Se

Page 24

6-4 6.2.2 Filtration Problems Problem Probable Causes Corrective Action A. Power cord is not plugged in or circuit breaker is tripped. A. Verify t

Page 25

6-5 Problem Probable Causes Corrective Action Filter pump runs, but oil return is very slow and bubbling oil occurs. B. Attempting to filter with o

Page 26

7-1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 7: SERVICE PROCEDURES 7.1 General Before performing any maintenance on this equipment, disconnect

Page 27

7-2 Remove these three screws at each end.Remove these two screws from the center supports.Removing the Control Panel Frame and Top Cap Assembly 7.

Page 28

7-3 7. Insert the leads into the 12-pin connector C-6 (see illustration below). For full-vat units or the left half of a dual-vat unit (as viewed fr

Page 29

7-4 5. Raise the element and remove the securing probe bracket and metal tie wraps that secure the probe to the element (see illustration below).

Page 30

7-5 2. On dual-vat fryers, and on full-vat fryers where the temperature probe is attached to the element being replaced, disconnect the wire harness

Page 31

7-6 8. Reconnect the element connector it was removed from directly behind the frypot, ensuring that the latches lock. 9. Insert the temperature pr

Page 32

7-7 4. The contactors and relays are held on by threaded pin studs so that only removal of the nut is required to replace the component. 5. After p

Page 33

7-8 12. Remove the top-connecting strip that covers the joint with the adjacent frypot. 13. Unscrew the Teflon vent/vacuum-breaker tube fitting, unsc

Page 34

i RE Series Marine Electric Fryers Installation, Operation, Service and Parts Manual TABLE OF CONTENTS CHAPTER 1: Introduction 1.1 General ...

Page 35 - Rib marks Position 1

7-9 27. Reinstall the top connecting strips, top cap, control box and panel, tilt housing and back panels. 28. Reinstall controllers in the control

Page 36

7-10 A pump seized by debris or hard shortening can usually be freed by manually moving the gears with a screwdriver or other instrument. Disconnect

Page 37

7-11 4. Loosen the nut and bolt that secures the bridge to the oil-return manifold. 5. Remove the cover plate from the front of the motor and disc

Page 38

7-12 7.10 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a multi

Page 39

7-13 7.11 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C F

Page 40 - Down for forward

7-14 7.12 Wiring Diagram, Simplified RE17

Page 41

7-15 7.13 Wiring Diagram, System

Page 42 - Filter Transformer

7-16 7.14 Wiring Diagram, Contactor Box Wiring

Page 43

7-17 7.15 Wiring Diagram, Wiring Harness

Page 44 - Probe Resistance Chart

7-18 7.16 Wiring Diagram, Remote Cable 1065142A

Page 45

iiCHAPTER 6: Operator Troubleshooting 6.1 Introduction...

Page 46 - 7.13 Wiring Diagram, System

8-1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 8: PARTS LIST 8.1 Accessories 123567894 ITEM PART # COMPONENT 1 809-0989 Thumbscrew, ¼ -20 X 1

Page 47

8-2 8.2 Cabinetry 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps

Page 48

8-3 8.2.1 Backs, Panels, Doors, Handles, Sides, Tilt Housings & Top Caps ITEM PART # COMPONENT 1 230-0675 Back Panel, Upper Single FPRE117 2

Page 49 - 1065142A

8-4 8.2.2 Cabinet Bases, Braces, and Associated Parts 8.2.2.1 FPRE117 Single

Page 50 - CHAPTER 8: PARTS LIST

8-5 8.2.2.1 FPRE117 Single ITEM PART # COMPONENT 106-6452 Cabinet Assembly Single Footprint Marine 1 106-4947 Upright Assembly, Enclosure L

Page 51 - 8.2 Cabinetry

8-6 8.2.2.2 FPRE217 Double Station Fryer Base Assembly Cabinet Assembly

Page 52 - (Left shown – move handle to

8-7 8.2.2.2 FPRE217 Double Station Fryer ITEM PART # COMPONENT 106-4919 Cabinet Assembly, FPRE Electric Double S/S 1 106-4946 Upright Assemb

Page 53

8-8 8.3 Drain System Components 8.3.1 FPRE217 Euro-Look Drain Tube Sections and Associated Parts 5 4433211 ITEM EURO-LOOK PART

Page 54

8-9 8.3.2 Drain Valve Assembly and Component Parts 8.3.2.1 FPRE117 Single Drain Valve Assembly ITEM PART # COMPONENT 106-4962 Valve

Page 55 - Assembly

8-10 8.3.2.2 FPRE217 Drain Valve Assembly and Component Parts ITEM PART # COMPONENT 106-4920 Valve Assembly, Full Vat Drain 1 816-0639 Cap,

Page 56 - Mounts with Items 20 and 21)

iii 8.4.6 Wiring Assemblies and Harnesses...8-17 8.4.6.1 Contactor Box Wiring

Page 57

8-11 8.4 Electronics and Wiring Components 8.4.1 Component Boxes ITEM PART # COMPONENT 1 106-5846 Box Assembly, Component 2 809-0582 Washer, L

Page 58

8-12 8.4.1 Component Boxes cont. ITEM PART# COMPONENT 20 807-3868 Strain Relief 21 807-0121 Bushing, Heyco SB-625-500 22 816-0217 Paper, I

Page 59

8-13 8.4.2 Contactor Boxes cont. ITEM PART # COMPONENT 1 106-6124 Box Assembly, FPRE Left Contactor 2 106-6125 Box Assembly, FPRE Right Contac

Page 60 - (used with 120V Motors)

8-14 8.4.3 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 3 220-0801 C

Page 61 - Single Assembly 106-6292

8-15 8.4.4 Heating Element Assembly and Associated Parts This manual references only the new “RE” elements. For previous model fryers and related

Page 62 - 807-2278

8-16 8.4.4 Heating Element Assembly and Associated Parts cont. ITEM PART # COMPONENT 106-5554 Element Assembly FV 440V 17kW w/ Lift Handle Single

Page 63

8-17 8.4.5 Remote Digital Controller Remote Digital Controller P/N 106-6385 (not shown Remote Controller Cable P/N 106-5142) (for other controller

Page 64

8-18 8.4.6.3 Contactor Box Wiring Assemblies – 9-Pin (Right Element) 8.4.6.4 Main Wiring Harness 8.4.6.5 Component Box and Filter

Page 65

8-19 8.5 Filtration System Components 8.5.1 FPRE117 Single Filtration Components

Page 66

8-20 8.5.1 FPRE117 Single Filtration Components cont. ITEM PART # COMPONENT 106-6519 Assembly, Filter Pan Single FPRE117 includes pan and lid 1

Page 67 - P/N 807-4077

1-1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 1: INTRODUCTION 1.1 General Read the instructions in this manual thoroughly before attempting to o

Page 68

8-21 8.5.2 FPRE217 Filtration Components 561314157121191211101630292527262423182418351933172022253428832311234821

Page 69

8-22 8.5.2 FPRE217 Filtration Components cont. ITEM PART # COMPONENT* 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) * 826-1980 Se

Page 70

8-23 8.6 Frypot Assembly and Thermostat 8.7 Oil Return System Components Frypot P/N 823-5746 High Limit Thermostat Assy. P/N 806-7543 Typi

Page 71 - ITEM PART # COMPONENT

8-24 8.7 Oil Return System Components cont. ITEM PART # COMPONENT 1 106-5848 Handle Assembly, Rear Flush 2 813-0907 Cap, 15/16-inch Valve Safet

Page 72 - Return Plumbing

8-25 8.8 Oil Disposal Plumbing ITEM PART # COMPONENT 106-5975 Plumbing, Front Oil Disposal (use 106-6472 for Singles) 1 106-5974 Valve Asse

Page 73 - (used with 813-0905)

8-26 8.9 Wiring Connectors, Pin Terminals, Seals, and Power Cords 12463791112102325245813 14 15161718192021 22

Page 74 - (use 106-6472 for Singles)

8-27 8.9 Wiring Connectors, Pin Terminals, Seals, and Power Cords cont. ITEM PART # COMPONENT Power Cords * 807-3834 Cable, 3-Phase 4-Wire (Fr

Page 75

8-28 8.10 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 80

Page 76

Frymaster, L.L.C., 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

Page 77

1-2 1.3 Controller Information This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 o

Page 78 - AUGUST 2006

2-1 RE SERIES MARINE E4 ELECTRIC FRYERS CHAPTER 2: INSTALLATION INSTRUCTIONS 2.1 Introduction The instructions in this chapter cover all configura

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