Frymaster FLAT BOTTOM 2424G Manuel d'utilisateur

NON-CE & Frymaster Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Cert

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Safety Components All 24G Series Flatbottom gas fryers are equipped with a hig

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 5. To adjust burner gas pressure, remove the cap from the gas valve regulator

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 5. Insert a thermometer or pyrometer into the frypot within 3 inches of the pr

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 8. Remove the sensor bulb guard to access the probe and high-limit. Current

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 IMPORTANT (High-Limit): When installing new high-limit, ensure the capillary

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valv

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.4.2 Replacing Direct-Spark Ignitor Assembly (Units with Electronic Igniti

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 2. Remove blower assembly by removing four screws (two screws securing the fl

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.6 Replacing the Frypot Unit should be at room temperature, disconnected

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 10. Remove firebox back, along with insulation from back of frypot. From the

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 13. Install new firebox into cabinet. Replace screws (12) removed during remo

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 The probable causes of each category are discussed in the following sections.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.8.2 Improper Burner Functioning With problems in this category, the burner

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 If the fryer’s gas and air supplies are okay, the problem most likely is with

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.3 Improper Temperature Control Temperature control, including the melt c

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 A pump seized by debris or hard shortening must be disassembled, cleaned and r

DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.8.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, t

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9 Troubleshooting Guides The following procedures must be performed by an

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.2 Main Burner Malfunctions PROBLEM CORRECTIVE ACTION Main burner will n

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.3 Indicator Lights The fryer’s indicator lights serve a diagnostic purpo

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.10 WIRING DIAGRAMS Note: The diagrams in this section depict wiring as of

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.10.2 24G Series Single Fryers, Non-CE with Boil-Out Switch

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10.3 24GTI With Drain Safety Switch, and Boil-Out Option Enabled – LJS

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.4 24GTI with Drain Safety Switch, and Boil-Out Option Enabled – 120V Non-

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.5 24GTI with Drain Safety Switch, and Boil-Out Option Enabled – 250V Non-

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.6 24GTI with Drain Safety Switch, and Boil-Out Option Disabled – KFC

24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.10.7 24GTI With Drain Safety Switch, and Boil-Out Option Disabled – Non-KFC

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.10.8 24G Series Single Fryers – CE-Approved High-LimitThermostatTemperatur

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10.9 Wiring, Standing Pilot – SCFC Models 805-1747C

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-38 1.10.10 24GTI Oil Return/Filter System

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly and Combustion Air 651342 ITEM PART # COMPONENT 1 Motor, Blo

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 1231817161514131211201098196754212223

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 2.2 Burner Manifold and Related Components (cont.) ITEM PART # COMPONENT 1 810-2129

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Flue Caps, Top Caps, and Related Components 1235789101112131415164617

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 2.3 Flue Caps, Top Caps, and Related Components (cont.) ITEM PART # COMPONENT 1 106

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.4 Common Cabinet Components (SCFC Models) 2.4.1 Cabinetry – SCFC Models

24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.4 2.4.1 2.4.2 2.4.3 2.4.4 2.4.5 2.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 2.4.1 Cabinetry – SCFC Models (cont.) ITEM PART # COMPONENT 1 220-4752 Back, Uppe

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.4.2 Door Assemblies and Component Parts – SCFC Models 34215 ITEM PART # COMPONE

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 2.4.3 Control Panels, Wireways, and Related Components – SCFC Models

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4.3 Control Panels, Wireways, and Related Components – SCFC Models (cont.) ITEM PA

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 2.4.4 Oil Return and Suction Manifolds – SCFC Models

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.4.4 Oil Return and Suction Manifolds – SCFC Models (cont.) ITEM PART # COMPONENT

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 2.4.5 Filter Unit – SCFC Models ITEM PART # COMPONENT 1 106-8465SP Filter Pa

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 2.4.6 Frypot, Drain, and Oil Return Components – SCFC Models

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 2.4.6 Frypot, Drain, and Oil Return Components – SCFC Models (cont.) ITEM PART # CO

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 2.5 Previous Style SCF Models 2.5.1 Cabinetry – SCF Models

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description 24G Series Flatbottom gas fryers contain a welded

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.1 Cabinetry – SCF Models (cont.) ITEM PART # COMPONENT 1 Back, Single Fryer

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 2.5.2 Door Assemblies and Component Parts – SCF Models 6231765498AB ITEM PART # CO

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-19 2.5.3 Control Panels, Wireways, and Related Components – SCF Models

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.5.3 Control Panels, Wireways, and Related Components – SCF Models (cont.) ITEM PAR

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-21 2.5.4 Oil Return and Suction Manifolds – SCF Models 302610a292626162910a282710a25181

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.5.4 Oil Return and Suction Manifolds – SCF Models (cont.) ITEM PART # COMPONENT 1

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.5.4 Oil Return and Suction Manifolds – SCF Models (cont.) ITEM PART # COMPONENT

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-24 2.5.5 Filter Unit – SCF Models 53421 ITEM PART # COMPONENT 1 106-1693SP Filter

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-25 2.5.6 Frypot, Drain, and Oil Return Components – SCF Models

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-26 2.5.6 Frypot, Drain, and Oil Return Components – SCF Models (cont.) ITEM PART # CO

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 Pilot System Configuration The pilot system is the pilot orifice, pilot hood,

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-27 2.6 Drain Valve and Components ITEM PART # COMPONENT Valve Assembly, 18/24 D

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-28 2.7 Wiring Connectors, Pin Terminals, and Power Cords 1 245367 9 108111312 ITEM PAR

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-29 2.8 Screws, Nuts, and Fasteners ITEM PART # COMPONENT * 826-1389 Screw, ¼-20 x ¾

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-30 APPENDIX: ND90 Built-In Filter System Components NOTES: Early model 24G fryers were

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-31 APPENDIX: ND90 Built-In Filter System Components (cont.) NOTE: The parts illustrated

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-32 APPENDIX: ND90 Built-In Filter System Components (cont.) ITEM PART # COMPONENT 1 82

Frymaster/Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 cycle circuit where a switch alternately closes for approximately 4 seconds and

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 MELT CYCLE DISABLE651AC13AC2 3A 2A7891AEXT POTPROBE10112COMRELAYNO1213NC14Not u