Frymaster FOOTPRINT 8196345 Manuel d'utilisateur

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-

1-4FREQUENTLY USED TEST POINTS FOR INTERFACE BOARD 106-6706MeterSetting12VAC Power to Controller 50VAC Scale 1 and 3 on J3 or J2 12-1824VAC Power to

1-51.6 Cleaning the Gas Valve Vent Tube 1. Set the fryer power switch and the gas valve to the OFF position. 2. Carefully unscrew the vent tube

1-6Pressure (mbar)GasSingleVatNatural Gas Lacq(G20) under 20 mbar7Natural Gas Gronique *(G25) under 25 mbar10Natural Gas Gronique(G25) under 20 mbar

1-71.8 Measuring Flame Current When the burner flame is properly adjusted, it will produce a current between 2.5 μA and 3.5 μA. Flame current is

1-81.9.2 Replacing the Temperature Probe or High-Limit Thermostat 1. Disconnect the fryer from the electrical supply. 2. Drain cooking oil below

1-91.9.4 Replacing an Ignition Module 1. Disconnect the fryer from the electrical supply. 2. Lift up on the bezel to disengage the tabs on its

1-101.9.6 Replacing or Cleaning a Combustion Air Blower 1. Disconnect the blower wiring harness, remove the blower assembly mounting nuts, and re

1-11Blower HousingBlower WheelWrap the motor and wireswith plastic wrap or aplastic bag. 4. Remove the plastic wrap from the blower motor assembly

1-12 Loosen this nut androtate shutter to openor close air intake. 1.9.8 Replacing a Gas Valve 1. Disconnect fryer from electrical and gas suppl

1-135. Remove all fittings from the old gas valve and install them on the replacement valve, using Loctite® PST56765 or equivalent pipe thread seal

ii NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED

1-1418. If the leak persists, use a rubber hammer and a small block of wood to tap the corners of the lower combustion chamber insulation retainers.

1-155. Grasp the upper edge of each computer and swing the computer downward. Unplug the computer wiring harness and grounding wire from the back

1-161.9.12 Replacing Frypot Insulation and/or Upper Burner Rails NOTE: Replacing the burner rails requires completely tearing down the frypot and

1-1711. Remove the upper burner rails (11). NOTE: For the following steps, refer to the frypot exploded view on page 1-16 for component identificat

1-18together with two ¼” self-tapping screws. NOTE: Full-vat units have a two-piece insulation retainer and two pieces of insulation. Dual-vat uni

1-191.10 Troubleshooting and Problem Isolation Because it is not feasible to attempt to include in this manual every conceivable problem or trouble

1-20Occasionally, an ignition failure situation occurs in which all components appear to be serviceable and the microamp reading is within specifica

1-21Verify that the ignition wire is tightly connected at both ends and free of obvious signs of damage. Again, if damage is due to excessive heat

1-22 Improper temperature control problems can be categorized into melt cycle problems and failure to control at setpoint problems. MELT CYCLE PROB

1-23SedimentParticleFLOWUp forreverseDown forforwardPUMP• The operator attempted to filter oil that was not heated. Cold oil is thicker and causes

iii DANGER No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call th

1-24100/120V Modular Basket Lift AssemblyP/N 1061807SP (TYPICAL) 1.10.6 Leakage Leakage of the frypot will usually be due to improperly sealed hi

1-25100-120V Configuration208-250V Configuration BINDS AND JAMS Noisy, jerky or erratic movement of the lifts is usually due to lack of lubricatio

1-26The wiring diagram on the Pages 1-45 and 46 identifies the components and wiring connection points. 1.11 Troubleshooting Guides The troublesh

1-27

1-281.11.2 Troubleshooting the Gas Valve Prior to checking for problems associated with the gas valve, ensure that the unit is calling for heat.

1-29relay marking the wires to ease reassembly. Once replaced, reconnect the power. When replacing a filter relay in the transformer, ensure the

1-301.13.1 ATO (Automatic Top-Off) Troubleshooting Problem Probable Causes Corrective Action The yellow JIB low light won’t illuminate. A. Po

1-311.13.2 ATO (Automatic Top-Off) Board Pin Positions and Harnesses Connector From/To Harness # Pin # Function Voltage Wire Color 1 Output

1-321.13.3 Replacing the ATO Board or Transformer Disconnect the fryer from the electrical power supply. Locate the ATO box (see Figure 1 on pag

1-33Problem Probable Causes Corrective Action E. Power supply component or interface board has failed. E. If any component in the power supply

iv PROTECTOR® SERIES GAS FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS...

1-34Problem Probable Causes Corrective Action CM7 display shows PROBE FAILURE. Problem with the temperature measuring circuitry including the prob

1-35Problem Probable Causes Corrective Action CM7 display shows software for only CM7. Loose or damaged harness Check that all harnesses between C

1-361.14.3 CM7 Menu Summary Tree Reflected below are the major programming sections in the CM7 and the order in which submenu headings will be f

1-371.14.4 CM7 Board Pin Positions and Harnesses Connector From/To Harness PN Pin # Function Voltage Wire Color 1 12VAC In 12VAC 2 Ground 3 1

1-381.15 Loading and Updating Software Procedures Loading Software from an SD card to an CM7 Computer and ATO Board To update CM7 and ATO so

1-391.16 Principal Wiring Connections

1-401.17 Wiring Diagrams 1.17.1 Main The Heat Strip is not present here on 330’s. Refer to "PRINCIPAL WIRING CONNECTIONS" on Page 1-39 f

1-411.17.2 Transformer / Filter Boxes 1.17.2.1 FPGL230 and 430 Transformer / Filter Box (Domestic)

1-421.17.2.2 FPGL330 Transformer / Filter Box (Domestic)

1-431.17.3 Modular Basket Lift (100/120V)

v PROTECTOR® SERIES GAS FRYERS TABLE OF CONTENTS cont. 1.15 Loading and Updating Software Procedures...

1-441.17.4 Modular Basket Lift (208/250V)

1-451.18 Simplified Wiring Diagrams 1.18.1 FPGL30 Series Full Vat K3 HEAT RELAYAIROPTIONAL AIR SWITCHBLOWERHIGHLIMIT12V24VTEMPPROBE24VLED 3LE

1-461.18.2 FPGL30 Series Full Vat (Australia and Pacific Rim) K3HEATRELAYOPTIONALAIR SWITCHBLOWER12V24VTEMPPROBE24VLED 3LED 5R-GVR-HEATLED 4RPWRV1

1-471.18.3 FPGL30 Series Simplified Wiring

1-481.18.4 FPGL30 Series Data Network Flowchart

2-1 PROTECTOR® SERIES GAS FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories ITEM PART # COMPONENT 1 803-0209 Brush, Frypot 2 803-0197 Cleanout Rod,

2-2 2.2 Basket Lift Assembly and Associated Parts

2-3 2.2 Basket Lift Assembly and Associated Parts cont. ITEM PART # COMPONENT 1 200-2942 Mount, Modular Basket Lift 2 806-5964SP Motor Assembl

2-4 2.3 Doors, Sides, Flue Caps, Top Caps and Casters 54612378910 ITEM PART # COMPONENT 1 211-6510 Side, Standard Cabinet Left SS (use 221-0323

2-5 2.4 Drain System Components 2.4.1 Drain Valves and Associated Parts ITEM PART # COMPONENT 1 809-0540 Nut, ½-13 2-Way Hex Lock 2 900-2936

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2-6 2.4.2 Drain Tube Sections and Associated Parts ITEM PART # COMPONENT 1 823-6610 4625 Drain Tube, Full-Vat Left Closed/Right End Open 2 82

2-7 2.5 Electronics and Electrical Components 2.5.1 Component Boxes

2-8 2.5.1 Component Boxes cont. ITEM PART # COMPONENT 1 810-1164 Block, One-Piece Screwless Terminal 2 816-0217 Insulation, Terminal Block Paper

2-9 2.5.2 Transformer Boxes

2-10 2.5.2 Transformer Boxes cont. ITEM PART # COMPONENT Box Assembly, Transformer A 106-9021SP FPGL230 B 106-9022 FPGL330 C 106-9734 GL230 C

2-11 2.5.3 Computers and Associated Components NOTE: See Page 2-7 for Interface Board to Computer Wiring Harness. ITEM PART # COMPONENT Repl

2-12 2.6 Wiring 2.6.1 Main Wiring Harnesses 2-PIN FEMALECONNECTOR12-PIN MALECONNECTOR12-PIN MALECONNECTOR9-PIN MALECONNECTOR6-PIN MALECONNECTOR12-

2-13 2.6.2 CM7 and ATO Wiring Harnesses (Refer to wiring diagram on page 1-49.) ITEM PART # COMPONENT * 807-4546 Computer Communication (used fr

2-14 2.7 Frypots and Associated Components 2.7.1 Full-Vat Frypot Components NOTE: All insulation and gaskets can be ordered in a single kit, P/N

2-15 2.7.1 Full-Vat Frypot Components cont. ITEM PART # COMPONENT 106-8978SP Frypot Assembly Full-Vat Protector® HE (NAT) 106-8979 Frypot Ass

1-1Inside the Ignition ModuleTDOut toGas ValveTo Alarm25 V + GNDHVIgnition Wire Flame SensorCoilPROTECTOR® SERIES GAS FRYER CHAPTER 1: SERVICE PROCE

2-16 2.7.2 Frypot Assemblies and Associated Parts 12345 ITEM PART # COMPONENT 1 106-8978SP Frypot Assembly, Full-Vat Protector Natural 106-8

2-17 2.8 Gas Supply and Combustion System Components FPGL30 Full Vat Gas Manifold (Typical)The example illustrated is typical of FPGL30 Protector® S

2-18 2.8 Gas Supply and Combustion System Components cont. ITEM PART # COMPONENT 1 Ignitor (includes gasket 816-0059, which may be ordered separ

2-19 2.9 Gas Valves and Associated Components

2-20 2.9 Gas Valves and Associated Components cont. ITEM PART # COMPONENT 1 Valve, Non-CE Gas 826-1122 Natural Gas (G20, G25) 826-1120 Kit

2-21 2.10 Filtration System Components 5432161012131415168181771710111915209

2-22 2.10 Filtration System Components cont. ITEM PART # COMPONENT 1 823-6616 Lid, Multi-Vat Fryers, Standard Size Filter Pan 823-6333 Lid, Tw

2-23 2.11 Return Valve Assembly and Associated Parts ITEM PART # COMPONENT 106-8018 Valve, Return Assy. FV 1 810-2201 Valve, Return ½” Ball

2-24 2.12 ATO (Auto Top-Off) Components 2.12.1 JIB (Jug In Box) Low Indicator Light Assembly ITEM PART # COMPONENT 1 106-8105SP Light, Yel

2-25 2.12.3 ATO (Automatic Top-Off) Solenoid and Pump Assemblies 612345798 ITEM PART # COMPONENT 1 106-9680SP Pump, ¼ FNPT 12VDC, 19PSI 15.1G

1-2ignition by measuring the flow of microamps through the flame. If the burner does not light (or is extinguished), current to the ignition module

2-26 2.13 Wiring Connectors, Pin Terminals and Tools ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Fema

2-27 2.14 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0131 Bolt, ¼-inch -20 x ¾-inch Hex * 80

2-28 2.14 Fasteners cont. ITEM PART # COMPONENT * 809-0500 Screw, 10 x ½-inch Hex Washer Head 410 SS * 809-0434 Screw, 10 x ⅜-inch Hex Washer Hea

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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 FAX (Tech Support) 1-318-219-7135

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