Frymaster FOOTPRINT E4 Manuel d'utilisateur

Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-

1-5 10. Secure any loose wires with wire ties making sure that the lead wires will not interfere with the movement of the springs. Rotate the element

1-6 from the lift springs. Also ensure that the wire sleeving extends into the tube assembly to prevent the edge of the tube assembly from chafing th

1-7 2. Disconnect the fryer from the electrical power supply. 3. Remove the two screws securing the cover of the contactor box. The contactor boxe

1-8 3. Slide the metal bezel up to release the bottom tabs, then slide the bezel down to disengage the upper tabs. 4. Remove the two screws from th

1-9 22. Position the element tube assembly in the frypot and reinstall the machine screws and nuts removed in step 14. 23. Reconnect the oil return f

1-10 If the pump starts after resetting the thermal overload switch, then something is causing the motor to overheat. A major cause of overheating is

1-11 DANGER DO NOT drain more than one full frypot or two split frypots into the SDU at one time. 2. Disconnect the fryer from the electrical power

1-12 10. Reconnect the unit to the electrical power supply, and verify that the pump is functioning correctly (i.e., when a filter handle is placed i

1-13 100-120V Configuration208-250V ConfigurationTiming circuitry in the controller initiates and stops basket lift operation depending upon the varia

1-14 MOTOR AND GEAR PROBLEMS With the modular basket lift, the most likely problem to be encountered in this category is erratic motion of the lift

i NOTICE IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS ENODIS EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED

1-15 1.11 Interface Board Diagnostic Chart The following diagram and charts provide ten quick system checks that can be performed using only a mult

1-16 1.12 Probe Resistance Chart Probe Resistance Chart For use with fryers manufactured with Minco Thermistor probes only. F OHMS C F OHMS C

1-17 1.13 Wiring Diagrams 1.13.1.1 Modular Basket Lift Wiring Diagram 208-250V

1-18 1.13.1.2 Modular Basket Lift Wiring Diagram 100-120V

1-19 1.13.2 Component Wiring 1.13.2.1 Standard Fryers

1-20 1.13.2.2 Component Wiring- Fryer and Half

1-21 1.13.3 Tilt Switch Wiring Standard Fryer and half

1-22 1.13.4 Component Wiring - Fast Ready

1-23 1.13.5 Fast Ready Computer Wiring

1-24 1.13.6 Computer Harness - Fast Ready

ii DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to the electrical condu

1-25 1.13.7 Control Wiring - Fast Ready

1-26 1.13.8 Contactor – DELTA Configuration MERCURY CONTROLS CIRCUIT14kW / 17kW EPRI/TRIAC SSR ELEMENT / CONTROL WIRING22kW EPRI/TRIAC SSR ELEMENT

1-27 1.13.8 Contactor – DELTA Configuration cont. 22kW Single Phase SSR Wiring

1-28 1.13.9 Contactor Box - WYE Configuration Export

1-29 1.13.10 Terminal Block Wiring

1-30 1.13.11 Oil Disposal Wiring

1-31 1.13.12 Simplified RE14/17/22 Series – Full Vat Wiring ELECTRIC RE14/17/22 SERIES - FULL-VATL324VHIGH LIMITDRAIN SAFETYSWITCH3 PHASE POWERTERM

1-32 1.13.13 Simplified RE14/17/22 Series – Dual Vat Wiring

1-33 1.13.14 Simplified RE14/17/22 Series – Full Vat Wiring (EXPORT) WYE ELECTRIC RE14/17/22 SERIES - FULL-VAT EXPORT 24VHIGH LIMITDRAIN SAFETYSWI

1-34 1.13.15 Simplified RE14/17/22 Series – Dual Vat Wiring (EXPORT) WYE

iiiRE SERIES E4 ELECTRIC FRYERS TABLE OF CONTENTS CAUTIONARY STATEMENTS ...

1-35 1.13.16 Simplified RE14/17/22 Series – Full Vat Wiring EPRI

1-36 1.13.17 Simplified RE14/17/22 Series – Full Vat Wiring EPRI (EXPORT) WYE

2-1 RE SERIES E4 ELECTRIC FRYERS CHAPTER 2: PARTS LIST 2.1 Accessories 3456789101112 ITEM PART # COMPONENT 1 809-0171 Thumbscrew, ¼ -20 X 1⅜-

2-2 2.2 Basket Lift Assembly and Associated Parts 282625127222110216111754 171724320314181298171529303334353231

2-3 2.2 Basket Lift Assembly and Associated Parts cont. ITEM PART # COMPONENT 106-1805SP Basket Lift Assembly, 200-220VAC w/Relay (Items 1-23) 1

2-4 2.3 Cabinetry 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings, and Top Caps 123452021181917161514136L121181096R7

2-5 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings & Top Caps cont. ITEM PART # COMPONENT 1 Back Panel, Upper (Panel f

2-6 2.3.1 Back Panels, Control Panel Frames, Doors, Sides, Tilt Housings & Top Caps cont. ITEM PART # COMPONENT 16 106-4067 Pin Assembly, Door

2-7 2.3.2 Cabinets, Bases, Braces, and Associated Parts The 5-Station cabinet illustrated is typical of most RE Series Electric cabinets. All compon

2-8 2.3.2 Cabinets, Bases, Braces, and Associated Parts cont. ITEM PART # COMPONENT 1 106-3828 Upright Assembly, Left 2 106-3829 Upright Assembl

iv RE SERIES E4 ELECTRIC FRYERS TABLE OF CONTENTS cont. 2.4.3 Drain Valves and Associated Parts (Units without Built-In Filtrati

2-9 2.4 Drain System Components 2.4.1 Drain Tube Sections and Associated Parts See next section for Drain Valves

2-10 2.4.1 Euro-Look Drain Tube Sections and Associated Parts cont. ITEM PART# COMPONENT 1 Drain Tube, Left/Right End Short 823-4625 Full-Vat

2-11 2.4.2 Drain Valves and Associated Parts (Units with Built-In Filtration) 123456789101112Single Footprint Full-Vat Drain Valve Assembly 106-6300

2-12 2.4.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont 1236579810111312Compression WashersFull-Vat Drain ValveAssembly

2-13 2.4.2 Drain Valves and Associated Parts (Units with Built-In Filtration) cont.

2-14 2.4.2 Drain Valves and Assoc. Parts (Units with Built-In Filtration) cont. ITEM PART # COMPONENT 1 816-0639 Cap, Drain Handle 2 809-0539

2-15 2.4.3 Drain Valves and Associated Parts (Units without Built-In Filtration) 12345 ITEM PART # COMPONENT 1 810-1569 Valve, 1.25-inch Non-Fil

2-16 2.5 Electronics and Wiring Components 2.5.1 Component Boxes

2-17 2.5.1 Component Boxes cont. ITEM PART # COMPONENT 1 106-5592 Box Assembly, Component Standard 106-6747 Box Assembly, Component Fryer ½ 2

2-18 2.5.2 Contactor Boxes 2.5.2.1 Left and Right Over the Filter Pan Contactor Box Configurations

1-1 RE SERIES E4 ELECTRIC FRYERS CHAPTER 1: SERVICE PROCEDURES 1.1 General Before performing any maintenance on your Frymaster fryer, disconnect

2-19 2.5.2.1 Left and Right Over the Filter Pan Contactor Box Configurations cont. NOTES: Left and right contactor box assemblies are mirror image

2-20 2.5.2.2 Large Center Contactor Box Configurations (Non-Filter, Not over the Filter and Single Units)

2-21 2.5.2.2 Large Center Contactor Box Configurations (Non-Filter, Not Over the Filter and Single Units) cont. ITEM PART # COMPONENT 1 106-6081

2-22 2.5.3 Fuse Boxes 312457681091112Left 22kW andSingle Phase Fuse Box Assembly106-5505/106-6678Right 22kW andSingle PhaseFuse Box Assembly106-5506

2-23 2.5.4 Terminal Blocks ITEM PART # COMPONENT 1 823-5631 Box, LH Rear Terminal Block 2 823-5632 Box, RH Rear Terminal Block 823-5797 B

2-24 2.5.5 Heating Element Assemblies and Associated Parts 2.5.5.1 Element Assemblies and Hardware NOTE: These elements apply only to the RE seri

2-25 2.5.5.1 Heating Element Assemblies and Associated Parts cont. ITEM PART # COMPONENT 1 Element Kits – includes gaskets, grommets, tie wraps, s

2-26 2.5.5.2 Element Tube Assemblies

2-27 2.5.5.2 Element Tube Assemblies cont. ITEM PART # COMPONENT 1 106-7653SP Tube Assembly RE Element, Full-Vat 106-6736 Tube Assembly RE Ele

2-28 2.5.6 Controllers cont. ITEM PART # COMPONENT 3 Basket Lift Timer 826-2330 Full-Vat (CE) 106-4366 Dual-Vat (CE) 826-2401 Full-Vat (Non-

1-2 3. Remove the two screws from the upper corners of the control panel and allow the control panel to swing down. 4. Unplug the wiring harness fr

2-29 2.5.7.2 Contactor Box Wiring Assemblies – 12-Pin Full-Vat C-1 ITEM PART # COMPONENT 106-6031SP Contactor Box Harness Assembly Full Vat 1

2-30 2.5.7.3 Contactor Box Wiring Assemblies – 6-Pin (Left Element) 12BLUEBLACK123456BLACKBLACKBLUEBLUEBLUEBLACK123456BLACKBLACKBLUEBLUE ITEM PART

2-31 2.5.7.5 Main Wiring Harnesses - Full and Dual Vat USED ONLY ON DUAL VAT HARNESSESJ4C1C6C6C1J4J4C1C6FULL VAT HARNESS807-4194DUAL VAT HARNESS80

2-32 2.5.7.5 Main Wiring Harnesses – Fryer and ½ FRYER AND ½ HARNESS 807-4364

2-33 2.5.7.6 Component Box, Filter Pump and Basket Lift Wiring Harnesses 1243 ITEM PART # COMPONENT 1 106-5750 Full Vat Control Harness J4 to

2-34 2.5.7.7 Component Box to Filter Pump Harness 2.5.7.8 Basket Lift Harness 2.5.7.9 Interface Board to Controller Wiring Harness – 1

2-35 2.6 Filtration System Components

2-36 2.6 Filtration System Components cont. ITEM PART # COMPONENT * 826-1979 Filter Pan Roller Kit (four each of Items 7 and 8) * 826-1980 Serv

2-37 2.6 Filtration System Components cont. ITEM PART # COMPONENT 14 200-4408 Rail, Left Pan Filter Multi-Vat Fryers 106-5981 Support Assembly

2-38 2.7 Frypot Assemblies and Associated Parts

1-3 1.4 Replacing a High-Limit Thermostat 1. Remove the filter pan and lid from the unit. Drain the frypots into a Shortening Disposal Unit (SDU)

2-39 2.7 Frypot Assemblies and Associated Parts cont. ITEM PART # COMPONENT 1 Frypot Assembly (does not include Item 6) 2 823-5545SP Frypot, Ful

2-40 2.8 Oil Return System Components 645398710111121819202122TypicalRear-Flush Oil Return PlumbingFull-vat rear-flush plumbing is shown on the left

2-41 2.8 Oil Return System Components cont. ITEM PART # COMPONENT 1 106-5596 Handle Assembly, Full-Vat and Right Dual-Vat Rear Flush Complete

2-42 2.9 Oil Disposal Plumbing

2-43 2.9 Oil Disposal Plumbing cont. ITEM PART # COMPONENT 106-5959 Plumbing, Front Oil Disposal 106-5933 Plumbing, Rear Oil Disposal 1 106-

2-44 2.11 Wiring Connectors and Pin Connectors ITEM PART # COMPONENT 1 807-1068 2-Pin Female 2 807-0158 6-Pin Female 3 807-0156 9-Pin Female 4 807

2-45 2.12 Fasteners ITEM PART # COMPONENT * 809-0429 Bolt, ¼-inch – 20 x 2.00-inch Hex Head ZP Tap * 809-0514 Capscrew, 5/16-inch-18 NC Hex * 8

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Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-219-7140 (Tech Support) 1-318-219-7135 819-

1-4 2. Disconnect the fryer from the electrical power supply and reposition it to gain access to the rear of the fryer. 3. Remove the four screws