Frymaster 2424G Manuel d'utilisateur Page 1

NON-CE & Frymaster Dean, a member of the Commercial Food Equipment Service Association, recommends using CFESA Cert

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-4 MELT CYCLE DISABLE651AC13AC2 3A 2A7891AEXT POTPROBE10112COMRELAYNO1213NC14Not u

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-5 Safety Components All 24G Series Flatbottom gas fryers are equipped with a hig

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-6 1.3 Cleaning the Gas Valve Vent Tube (if applicable) 1. Set the fryer power

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-7 5. To adjust burner gas pressure, remove the cap from the gas valve regulator

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-8 5. Insert a good grade thermometer or pyrometer into the frypot within 3 inche

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-9 1.7 Replacing Fryer Components 1.7.1 Remove/Replace Temperature Probe or High

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-10 8. Remove the sensor bulb guard to access the probe and high-limit. Curren

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-11 IMPORTANT (High-Limit): When installing new high-limit, ensure the capillary

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-12 1.7.3 Replacing the Gas Valve DANGER Drain the frypot or remove drain valv

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-13 1.7.4.2 Replacing Direct-Spark Ignitor Assembly (Units with Electronic Igniti

Please read all sections of this manual and retain for future reference. This product has been certified as commercial cooking equipment and MUST be

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-14 2. Remove blower assembly by removing four screws (two screws securing

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-15 1.7.6 Replacing the Frypot Unit should be at room temperature, disconnected

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-16 1.7.6.2 Frypot/Firebox Removal/Replacement Procedure 1. Perform Procedure 1

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-17 6. Remove two screws securing topcap to wireway box. Remove topcap. Remove

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-18 10. Remove firebox back, along with insulation from back of frypot. From the

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-19 13. Install new firebox into cabinet. Replace screws (12) removed during remo

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-20 The probable causes of each category are discussed in the following sections.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-21 1.8.2 Improper Burner Functioning With problems in this category, the burner

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-22 If the fryer’s gas and air supplies are okay, the problem most likely is with

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-23 1.8.3 Improper Temperature Control Temperature control, including the melt c

DANGER The front ledge of the fryer is not a step. Do not stand on the fryer. Serious injury can result from slips or contact with the hot oil.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-24 A pump seized by debris or hard shortening must be disassembled, cleaned and r

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-25 1.8.5 Leakage Frypot leaks are usually due to improperly sealed high-limit, t

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-26 1.9 Troubleshooting Guides FACTORY APPROVAL MUST BE OBTAINED PRIOR TO ANY W

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-27 1.9.2 Main Burner Malfunctions PROBLEM CORRECTIVE ACTION Main burner will n

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-28 1.9.3 Indicator Lights The fryer’s indicator lights serve a diagnostic purpo

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-29 1.10 WIRING DIAGRAMS Note: The diagrams in this section depict wiring as of

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-30 1.10.2 24G Series Single Fryers: Non-CE with Boil-Out Switch

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-31 1.10.3 24GTI With Drain Safety Switch, and Boil-Out Option Enabled- LJS

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-32 1.10.4 24GTI With Drain Safety Switch, and Boil-Out Option Enabled- 120V Non-L

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-33 1.10.5 24GTI With Drain Safety Switch, and Boil-Out Option Enabled- 250V Non-L

24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS PAGE # 1. 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.7.1 1.7.2 1.7.3 1.7.4 1.7.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-34 1.10.6 24GTI With Drain Safety Switch, and Boil-Out Option Disabled – KFC

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-35 1.10.7 24GTI With Drain Safety Switch, and Boil-Out Option Disabled – Non-KFC

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-36 1.10.8 24G Series Single Fryers: CE-Approved High-LimitThermostatTemperatur

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-37 1.10.9 24GTI Oil Return/Filter System

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-1 2.1 Blower Assembly, Combustion Air 652134 ITEM PART # COMPONENT 1 Motor, Blower

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-2 2.2 Burner Manifold and Related Components 12318171615141312112010981967542123222425

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-3 ITEM PART # COMPONENT 1 810-2129 Tube, Burner 2 200-1670 Support, Left or Right Man

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-4 2.3 Cabinetry 2.3.1 Backs, Bases, Casters, Sides, Etc.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-5 ITEM PART # COMPONENT 1 Back, Single Fryer Cabinet 200-1608 Standard 1824G (for 24

24G Series Flatbottom Gas Fryers Service & Parts Manual TABLE OF CONTENTS (cont.) PAGE # 2. 2.1 2.2 2.3 2.3.1 2.3.2 2.3.3 2.4 2.5 2.5.1 2.5.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-6 2.3.2 Door Assemblies and Component Parts 65423176111098AB ITEM PART # COMPONENT *

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-7 THIS PAGE INTENTIONALLY LEFT BLANK.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-8 2.3.3 Flue Caps, Top Caps, and Related Components 123578910111213141516174618

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-9 ITEM PART # COMPONENT 1 106-3253SP Frame, Single Crumb Dump 2 106-1638SP Frame, Do

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-10 2.4 Control Panels, Wireways, and Related Components

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-11 ITEM PART # COMPONENT 1 106-0882 Probe, Thermostat Assembly, bottom 62.5” with conn

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-12 2.5 Filtration 2.5.1 Under Fryer Filter (UFF) Components Right-Flush configuration

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-13 ITEM PART # COMPONENT 1 810-2100 Motor, 120-230VAC ⅓-HP Filter Pump 2 810-2098 Pump

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-14 ITEM PART # COMPONENT 31 823-4547 Handle, Drain Flush W/A 32 816-0549 Sleeve, Blu

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-15 53421 ITEM PART # COMPONENT 1 106-1693SP Filter Pan Caddy Assembly 810-2807 Ca

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24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-16 THIS PAGE INTENTIONALLY LEFT BLANK.

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-17 2.5.2 ND90 Built-In Filter System Components NOTES: Early model 24G fryers were ava

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-18 NOTE: The parts illustrated below are available as individual parts only. See page 2

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-19 ITEM PART # COMPONENT 1 823-3637 Filter Frame Assembly2 810-2135 Caster without B

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-20 2.6 Frypot, Drain and Oil-Return Components

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-21 ITEM PART # COMPONENT 1 826-1823 Frypot Kit, 1824G (Front Drain, Front Return) (use

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-22 2.7 Drain Valve and Components ITEM PART # COMPONENT 106-5211 Valve Assembly,

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 2: PARTS LIST 2-23 2.8 Wiring Connectors, Pin Terminals and Power Cords 1 245367 9 108111312 ITEM PART

Frymaster/Dean, 8700 Line Avenue, PO Box 51000, Shreveport, Louisiana 71135-1000 Shipping Address: 8700 Line Avenue, Shreveport, Louisiana 71106

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-1 1.1 Functional Description 24G Series Flatbottom gas fryers contain a welded

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-2 An electromechanical gas valve regulates gas flow to the manifold. 24G Series

24G SERIES FLATBOTTOM GAS FRYERS CHAPTER 1: SERVICE PROCEDURES 1-3 via transformer to 24 VAC before entering the ignition module. If resistance i